FLOSENSE 4.0
MONITOR WITH PRECISION – MOULD WITH CONFIDENCE
Discover the advanced capabilities of Flosense 4.0, crafted for precision in the injection moulding industry. With the ability to connect up to 4 manifolds and monitor up to 48 cooling circuits, Flosense 4.0 is engineered for performance. Embrace the efficiency of digital flow monitoring and the assurance of data-driven operations. Step into the future with Flosense 4.0—where innovation meets accuracy.
ENGINEERED TO ENDURE: FLOSENSE'S SUPERIOR DZR BRASS MANIFOLDS
Crafted for durability, the Flosense manifolds feature a robust, one-piece forged design using nickel-plated DZR Brass, a metal celebrated for its resilience in harsh, corrosive environments like coolant systems. Unlike ordinary brass, DZR resists dezincification, ensuring it maintains its integrity and mechanical strength even when exposed to aggressive fluids. With a zinc content capped at 15%, its corrosion resistance is on par with stainless steel, promising reliability for your most demanding industrial applications.
Discover the power of streamlined efficiency with our manifold system in action, showcasing the seamless connection of 4 manifolds to a mould's halves. This compact design allows placement close to the mould, minimizing hose length for reduced pressure and heat loss.
The result?
Enhanced cooling/heating and monitoring for an optimally efficient process.
Seamless Integration: Complete Unit with Built-in Pressure Sensor for Optimal Performance
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Streamlined Control at Your Fingertips: 4-Input Touchscreen with Easy Magnetic Mounting
QUICK MOULD CHANGES
Save configurations for rapid setups.
CYCLE TIME REDUCTION
Smart cooling distribution from detailed channel data enhances heat transfer.
QUALITY ENHANCEMENT
Consistent part quality through optimized heat transfer.
SCRAP MINIMIZATION
Eliminate faulty parts with comprehensive monitoring.
ENERGY EFFICiENCY
Adjust cooling and pressure, saving pump energy.
BOOSTED PRODUCTIVITY
Prevent unexpected downtime by forecasting maintenance needs with Flosense's predictive data on scale buildup and waterway blockages.
Streamline Your Moulding: Flosense Integration for Ultimate Control and Precision
Seamlessly blend Flosense's manifold system with your Injection Moulding Machine's UI for enhanced control. Mirror the Flosense display on any network device using VNC or integrate data into your machine's UI with OPC-UA for customized presentations. Compatible machine manufacturers may offer a pre-defined setup for direct Flosense connection, simplifying integration.
Precision in EVERY Drop: Flosense's Dual-Port Valve Enhances Flow Accuracy
The dual-port ball valve is equipped with a flow pipe insert, a component designed to stabilize the flow prior to measurement, thereby enhancing the precision of the sensor's readings. This optimization is critical for achieving highly accurate flow measurements.
Gear Up with Flosense 4.0: The Ultimate Setup Guide
Manifold Ready: Flosense 4.0 manifolds come with an FS-Bracket for quick setup.
Essentials for Optimal Performance:
- Extension Cables: Mandatory for connecting the manifold to the display, choose from FS-3P-EC1000 to FS-3P-EC10000 for the perfect reach.
- End Plugs: Seal your system with SSEC1 or any 1” end plug.
- Connection Fittings: Mandatory inlet/outlet fittings including 19MF, 25MF, 38MF, or any 1” combo for seamless integration.
- Cooling Circuit Fittings: Ensure a tight fit with any 1/2” connector plug or combination from our selection.
- Daisy Chain Cables: (Optional) for connecting two manifolds in series, available in FS-3P-DC1000 or FS-3P-DC2000.
Display Essentials: Comes with a PSU-FS4 and USB to Mini-USB adapter for full setup.
- Alarm Cable: (Optional) Add an FS-AC5000 for alerts.
- Ethernet Cable: Expand connectivity with any ethernet cable (not included).
Flosense 4.0 is designed to ensure your system is equipped for maximum efficiency and connectivity.